Tuesday, October 7, 2008

Pyrophoric Fire

"Pyrophoric" material is any material can be ignited or burned spontaneously in air when it is scratched, or struck, cracked, etc.

Typical component is Sulfur in Carbon steel vessel. Ferum (Fe) in carbon steel vessel reacts with Sulfur present in fluid and formed iron sulfide (FeS) which is a pyrophoric material that oxidizes exothermically when exposed to air.

Refinery, LNG production and gas treatment plant may expose to sulfur. Iron sulfide scale may appeared in Carbon steel vessel. It is typically a conversion of iron oxide, Fe2O3 (rust) to iron sulfide (FeS) in an oxygen-free atmosphere where hydrogen sulfide gas is present.

In Oxygen-free environment (during normal operation) :
Fe2O3 + 3H2S ==> 2FeS + 3H2O + S

When expose to Oxygen (during maintenance) :
FeS + 3O2 ==> 2Fe2O3 + 4S + Heat
FeS + 7O2 ==> 2Fe2O3 + 4SO2 + Heat

Heat is dissipated quickly and white smoke of SO2 gas released and followed by pyrophoric fires. This process is quick and exothermic oxidation.

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